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Thermal Transfer Overprinting (TTO)

High-resolution variable coding for flexible packaging films and self-adhesive labels.

Linx TT1000 (53mm)
Linx TT1000 (53mm)

Ideal for product ID applications in the snackfood, confectionery and fresh produce sectors.

Linx TT1000 (107mm)
Linx TT1000 (107mm)

Code onto flexible film packaging (flow wrap), labels, generic packaging or gloss card.

Linx TT750
Linx TT750

Simple date and batch coding with variable information onto flexible film packaging.

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Print sharp, durable codes directly onto flexible film

Thermal Transfer Overprinting (TTO) is the preferred coding method for flexible packaging applications across food, pharma and general manufacturing. It’s fast, clean, and delivers premium-quality prints with minimal waste.

At Reynolds, we offer a range of TTO systems to suit horizontal and vertical form-fill-seal (HFFS/VFFS) lines and intermittent or continuous motion production.

Whether you're printing use-by dates, batch codes, barcodes or promotional information, TTO is ideal for:

  • Flow wrap and pillow packs
  • Sachets and pouches
  • Vacuum-sealed bags
  • Film or foil-based substrates
 

What is Thermal Transfer Overprinting (TTO)?

TTO uses a thermal printhead to transfer ink from a ribbon (or “foil”) onto the packaging substrate. Unlike no-contact printing methods, thermal transfer overprinters are in direct contact with the substrate, which creates crisp, high resolution prints, even on fast-moving lines or delicate substrates.

With TTO, you can easily print:

  • Date codes and batch codes
  • Product descriptions and branding
  • Ingredient lists and nutritional panels
  • Variable barcodes or QR codes
  • Promotional or versioned messaging
  • Fully compliant barcodes
 

Why use TTO?

TTO is the smart choice for businesses needing reliable, high-quality variable data printing — especially when space is limited and aesthetics matter.

TTO offers:

  • High quality print on various types of poly film, including LLDPE, LDPE and BOPP, as well as labels and foil products.
  • Highly durable codes that can withstand chemicals, humidity, UV, abrasion and climatic changes through the supply chain
  • High speed printing – ideal for fast production lines
  • Reduced downtime and maintenance
  • Less ribbon waste due to precise, efficient ink use

It’s especially popular in sectors with strict traceability and presentation requirements, such as food & beverage, pharmaceuticals, and contract packaging.

 

Why choose Reynolds for TTO in New Zealand?

At Reynolds, we pair global technology with trusted local support — so you get the right solution and the service to back it up.

Our TTO systems offer:

  • Easy integration with your packaging equipment (flexible packaging machines, labellers and more)
  • High-speed, high-resolution printing
  • Smart ribbon-saving features to lower running costs
  • Local service and technical support when you need it most

We'll help you choose the right system for your line layout, packaging materials and production volume.

 

Ideal for flexible packaging in NZ industries

Thermal Transfer Overprinting is widely used across New Zealand’s:

  • Snack food & confectionery – flow wrap, pillow packs
  • Dairy & meat processing – vacuum packs and sachets
  • Health & wellness – flexible film supplements or single-serve packs
  • Frozen or chilled goods – moisture-resistant coding
  • Contract packaging – short runs, private label

We’ll also help ensure your coding meets traceability standards such as GS1 and Food Standards Code labelling requirements.

 

Need help choosing the right TTO solution

Not sure what’s best for your line? Our team will assess your packaging type, throughput, and budget and recommend the right TTO system for your needs. Talk to us or explore our other coding technologies.

 
 
 
 
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Specifications
Printer Dimensions (LxWxH)
Controller Dimensions (LxWxH)
Printhead Width
Printhead Resolution
Maximum Ribbon Width
Maximum Ribbon Length
 
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